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Performance & Durability for Hydrocarbon Processing Systems

Hydrocarbon processing systems are complex setups that refine crude oil and natural gas into valuable products like fuels, plastics, and chemicals. These systems are fundamental to the energy sector, encompassing various processes, including distillation, cracking, and chemical treatment, which transform raw hydrocarbons into usable materials. The precise control of temperature and rigorous safety measures are crucial due to the highly volatile and reactive nature of the materials processed. Cellular glass insulation from Owens Corning can play a vital role in these systems by providing effective thermal control and moisture and fire resistance. This type of insulation helps to ensure that hydrocarbon processing is efficient, and compliant, making it a valuable component in maintaining the integrity and performance of these critical systems.

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Combustible liquids in Insulation

Fire • Industrial • BlogCombustible Liquids in Insulation

Risk of fire increases when combustible liquids, such as oils and heat transfer fluids, are absorbed by insulation materials (also called “wicking”).
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DESIGNING DIRECT BURIAL INSULATION SYSTEMS

Thermal • Industrial • BlogKEY CONSIDERATIONS IN DESIGNING DIRECT BURIAL INSULATION SYSTEMS

Placing piping underground has been a widely accepted way of designing and installing process piping networks for decades. Underground piping networks are used to distribute chilled water, hot water and steam, or to transport gas or other fuels.
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Image of high temperature pipes

Fire • Industrial • BlogFire testing takeaways to consider when selecting insulation for fire protection

Fire testing takeaways to consider when selecting insulation for fire protection
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More About Owens Corning Hydrocarbon Processing System Products

In the challenging environments of oil refineries and petrochemical plants, robust refinery insulation is essential for maintaining system integrity and enhancing operational safety. Cellular glass insulation excels in these extreme conditions with its moisture and fire resistance. It is especially effective for cold-to-ambient process piping, helping to prevent moisture ingress, which is essential in avoiding corrosion under insulation (CUI) and extending the lifespan of piping systems. 

In the industrial sector, cellular glass insulation is a preferred choice for cold and cryogenic applications in petrochemical insulation and the oil and gas industries. Known for its long-term thermal efficiency even under extreme conditions, this insulation assists petrochemical installations to operate efficiently and maintain process control. In thermal oil piping and equipment, the closed-cell nature of this insulation blocks oil penetration, which is key to preventing wicking fires and maintaining thermal conductivity. This feature is vital for safely managing processes that handle highly flammable substances across varying temperatures. Cellular glass insulation is also critical in protecting storage tanks. By preventing moisture and reducing CUI risk, it helps sustain the structural integrity and efficiency of tank walls and roofs for safe storage of hydrocarbon products and helping to keep energy costs in check.

Cellular glass insulation is integral to hydrocarbon processing systems, offering tailored solutions for enhancing safety and efficiency. Its prefabricated shapes, including half shells, T-pieces, and curved segments, streamline installation and provide robust thermal management across straight pipes and complex configurations. This insulation excels in stabilizing temperatures and protecting critical points like valves and flanges from external moisture and fluctuations, which is crucial for preventing corrosion under insulation (CUI). Additionally, its use in covering tank heads and vessels ensures long-term energy efficiency and system reliability, making it essential for maintaining the integrity and operational effectiveness of hydrocarbon processing plants.

Explore how Owens Corning's industrial insulation solutions can help improve the efficiency of your refinery piping and hydrocarbon systems operations. Contact us today for expert advice and to learn more about our specialized insulation products.

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